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Design notes

Short, useful notes on microfluidic chip design: network hydraulics, droplet models and their validity domains, and design for manufacture.

The questions people actually search for at midnight, answered with the limits stated rather than hidden. We write them because we build a design tool, and we would rather be judged on whether we understand the problem than on adjectives. Every note says where the model stops being true.

Network
hydraulics

Why your parallel channels don't split flow evenly

Four identical branches, one shared manifold, a 1.9× spread in outlet flow. Where it comes from, why depth is the dimension that bites, and three fixes with their trade-offs.

Droplet
microfluidics

What T-junction droplet correlations can and cannot predict

The squeezing law is one of the most useful results in the field and one of the most misquoted. Its regime, its ±14% coefficient band, and the five things it was never about.

Design for
manufacture

GDSII for microfluidics, in plain words

What the format carries, what it does not — it has no field for channel depth — and the checklist that stops a mask run going wrong.

Instrumentation

Pressure control or flow control: which one your chip wantsIn preparation

Syringe pumps and pressure controllers do not produce the same experiment, and the difference shows up in your droplet size distribution.

Tolerance

How much does a 3 µm depth error actually cost you?In preparation

A tolerance study on the dimension nobody controls, and what robust design means when depth is cubed.

The tool

This is what the notes are about

Fluidraft is microfluidic CAD with a validated 0D/1D flow solver, DFM checks and fab-ready export. It runs entirely offline — nothing is uploaded, ever.

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